Tag Archives: ansi roller chain

China Custom Effective ANSI 5020 Roller Chain Coupling

Product Description

 

Product Description

Chain, Sprocket & Pulley

01
Granville supply a vast range of power transmission products. We have the ability to keep large inventory and manufacture made to order products to meet the needs of any specific application. We offer exceptional delivery times on stock and made-to-order products.

02
Application:
Driving system
Sand and gravel quarries
Pulp and paper industry
Food and beverage
Oil and gas
Metals
Mining, mineral processing and cement
Unit packaging, and recycling

A roller chain coupling is a mechanical device composed of a double-strand roller chain and 2 modified sprockets. The design is simple and highly effective, despite its small size, and is composed of a robust chain and specially cut, hardened-tooth sprockets that allow a high amount of torque to be transmitted.

Benefits
1. Compact and Powerful
2. Safe and Smart
3. Unique Structure
4. Easy Alignment
 

More Choices

Application

Company Profile

What We Do
Comprehensive product range:

– Bearings
– Oil seals, Transmission belt
– Chain and Sprocket
– Hub assembly & Wheel bearings
– Coupling, castings
– Linear motion

About Us
Focus on a variety of industries
Provide maintenance solutions
Optimize customer inventory and reduce cost

Vision
Continue to innovate through resource integration and business diversification to maintain uniqueness in the market

Mission
Provide comprehensive quality products and thoughtful customer service

Our Values
Behavior-based, service oriented, focused on results, and committed to continuous improvement

Advantage
1. Advanced Automatic Lines
2. Comprehensive Range
3. Premium Quality
4. Sustainability

Factory
Granville Industrial Co., Ltd.
HangZhou Granville Mechanical & Electrical Co., Ltd.
The advantage ball bearing factory located in the bearing manufacturing center – HangZhou, China. There are 2 plants, 1 specialized in manufacturing common grade ball bearings, another 1 professional in EMQ bearings with stablized Z3V3 quality. The factory takes her every effort in purchasing the most advanced bearing process equipments, NC automatic facilities are widely used in the factory and has becomes a bearing factory owning the most advanced process equipments in China.

Production Line

Strict Quality Control

Quality Warranty

Granville as a manufacturer of high quality products, guarantees compliance with the highest standards relative to the use of the best steel quality in the production process, the highest standards in the design of contact surfaces, as well as the most efficient packing and lubrication of parts. From material coming, quality control through all processes. Except interal test, goods to third party inspection if required. After the center of inspection and experiment being founded, effective methods of inspecting all kinds of raw materials are mastered and then the reliability of bearings is ensured. One of our main objectives is the continued improvement in the quality of our products and processes, in pursuit of which we obtained ISO certification 9001:2008 and TS16949. 

Advantage Manufacturing Processes and Quality Control:
01Heat Treatment
02 Centerless Grinding Machine 11200 (most advanced)
03 Automatic Production Lines for Raceway
04 Automatic Production Lines for Raceway
05 Ultrasonic Cleaning of Rings
06 Automatic Assembly
07 Ultrasonic Cleaning of Bearings
08 Automatic Greasing, Seals Pressing
09Measurement of Bearing Vibration (Acceleration)
10 Measurement of Bearing Vibration (Speed)
11 Laser Marking
12 Automatic Packing

 

 

 

 

 

 

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

chain coupling

What are the safety considerations when using chain couplings?

When using chain couplings, it is important to consider several safety aspects to ensure the protection of personnel, equipment, and the overall system. Here are some key safety considerations when using chain couplings:

  • Proper Installation: Ensure that the chain coupling is correctly installed according to the manufacturer’s instructions. Improper installation can lead to misalignment, inadequate lubrication, or other issues that can compromise safety and performance.
  • Alignment and Maintenance: Regularly inspect and maintain the chain coupling to ensure proper alignment, lubrication, and tension. Misalignment or lack of maintenance can result in premature wear, excessive vibration, and potential coupling failure, posing safety risks.
  • Guarding: Consider implementing appropriate guarding measures to protect personnel from coming into contact with the rotating chain coupling components. This is particularly important in applications where there is a risk of entanglement or pinch points.
  • Lockout/Tagout: Follow proper lockout/tagout procedures when performing maintenance or repairs on machinery equipped with chain couplings. This ensures that the equipment is safely de-energized, preventing accidental startup or release of stored energy.
  • Load Capacity: Do not exceed the recommended load capacity of the chain coupling. Overloading the coupling can lead to excessive stress, premature failure, and potential hazards. Consider the dynamic loads, shock loads, and any transient conditions that the coupling may experience during operation.
  • Environmental Factors: Evaluate the operating environment and consider any specific safety considerations related to temperature, humidity, corrosive substances, or other environmental factors. Take appropriate measures such as using suitable materials or protective coatings to ensure the coupling’s integrity and safety.
  • Training and Awareness: Provide adequate training to personnel who operate or work near chain couplings. Ensure that they understand the potential hazards, safety procedures, and the importance of following manufacturer’s guidelines and industry best practices.
  • Emergency Stop: Implement an emergency stop system or device that can quickly halt the machinery in case of an emergency or imminent danger. This allows for immediate shutdown and can help prevent accidents or injuries.

It is essential to consult the manufacturer’s documentation, safety guidelines, and applicable industry standards to ensure compliance with the recommended safety practices for chain couplings. By prioritizing safety considerations, potential risks can be minimized, and the overall reliability and performance of the chain coupling system can be enhanced.

chain coupling

What is the maximum torque capacity of a chain coupling?

The maximum torque capacity of a chain coupling can vary depending on several factors, including the size and design of the coupling, the type and quality of the components used, and the application requirements. It is important to refer to the manufacturer’s specifications and guidelines for the specific chain coupling being used. These specifications typically provide the maximum torque capacity or the maximum allowable torque for the coupling.

The maximum torque capacity is usually expressed in torque units, such as Newton-meters (Nm) or foot-pounds (ft-lb). It represents the maximum amount of torque that the chain coupling can transmit without exceeding its design limits or risking premature failure.

When selecting a chain coupling, it is crucial to consider the torque requirements of the application and choose a coupling with a sufficient torque capacity. Factors such as the power requirements, operating conditions, and misalignment tolerance should be taken into account to ensure that the selected coupling can handle the required torque.

It is important to note that exceeding the maximum torque capacity of a chain coupling can lead to various issues, including accelerated wear, excessive stress on the components, and potential coupling failure. Therefore, it is recommended to always operate the chain coupling within its specified torque limits to maintain its reliability and longevity.

For accurate and precise information regarding the maximum torque capacity of a specific chain coupling, it is necessary to consult the manufacturer’s documentation or contact the manufacturer directly. They can provide detailed information based on the specific design and specifications of the coupling.

chain coupling

What are the applications of chain couplings?

Chain couplings are widely used in various industrial applications where the reliable transmission of power between rotating shafts is required. They offer flexibility, torque capacity, and misalignment compensation, making them suitable for a range of machinery and equipment. Here are some common applications of chain couplings:

  • Conveyors: Chain couplings are commonly used in conveyor systems to transfer power from drive motors to conveyor belts, allowing for the movement of materials in industries such as manufacturing, mining, and logistics.
  • Mixers and Agitators: Chain couplings find application in mixers and agitators, which are used in industries such as food and beverage, chemical processing, and wastewater treatment. They enable the rotation of mixing blades or paddles, facilitating the blending or agitation of substances.
  • Pumps: Chain couplings are utilized in pump systems to connect the pump shaft to the motor shaft. They enable the transfer of rotational energy, allowing pumps to move fluids in applications like water supply, irrigation, and industrial processes.
  • Crushers and Crushers: In industries such as mining, construction, and material handling, chain couplings are employed in crushers and crushers to transmit power from electric motors or engines to the crushing or grinding mechanisms, enabling the size reduction of materials.
  • Industrial Drives: Chain couplings are used in various industrial drives, including machinery for manufacturing, packaging, and material handling. They provide a reliable connection between motor-driven components such as gearboxes, rollers, and pulleys.
  • Fans and Blowers: Chain couplings find application in fan and blower systems, which are used for ventilation, cooling, and air circulation in HVAC systems, industrial processes, and power plants. They facilitate the rotation of fan blades, enabling the movement of air or gases.
  • Machine Tools: Chain couplings are utilized in machine tools such as lathes, milling machines, and drills, where the coupling connects the motor or drive spindle to the tool head or workpiece. They enable the transmission of rotational power for machining operations.
  • Textile Machinery: Chain couplings are used in textile machinery for processes like spinning, weaving, and knitting. They connect various components such as motors, spindles, and rollers, enabling the movement and processing of textile fibers.

These are just a few examples of the applications of chain couplings. Their versatility and ability to transmit high torque loads while accommodating misalignment make them suitable for a wide range of industries and machinery where the reliable and efficient transmission of power between rotating shafts is essential.

China Custom Effective ANSI 5020 Roller Chain Coupling  China Custom Effective ANSI 5020 Roller Chain Coupling
editor by CX 2024-02-26

China best Effective ANSI 5020 Roller Chain Coupling

Product Description

 

Product Description

Chain, Sprocket & Pulley

01
Granville supply a vast range of power transmission products. We have the ability to keep large inventory and manufacture made to order products to meet the needs of any specific application. We offer exceptional delivery times on stock and made-to-order products.

02
Application:
Driving system
Sand and gravel quarries
Pulp and paper industry
Food and beverage
Oil and gas
Metals
Mining, mineral processing and cement
Unit packaging, and recycling

A roller chain coupling is a mechanical device composed of a double-strand roller chain and 2 modified sprockets. The design is simple and highly effective, despite its small size, and is composed of a robust chain and specially cut, hardened-tooth sprockets that allow a high amount of torque to be transmitted.

Benefits
1. Compact and Powerful
2. Safe and Smart
3. Unique Structure
4. Easy Alignment
 

More Choices

Application

Company Profile

What We Do
Comprehensive product range:

– Bearings
– Oil seals, Transmission belt
– Chain and Sprocket
– Hub assembly & Wheel bearings
– Coupling, castings
– Linear motion

About Us
Focus on a variety of industries
Provide maintenance solutions
Optimize customer inventory and reduce cost

Vision
Continue to innovate through resource integration and business diversification to maintain uniqueness in the market

Mission
Provide comprehensive quality products and thoughtful customer service

Our Values
Behavior-based, service oriented, focused on results, and committed to continuous improvement

Advantage
1. Advanced Automatic Lines
2. Comprehensive Range
3. Premium Quality
4. Sustainability

Factory
Granville Industrial Co., Ltd.
HangZhou Granville Mechanical & Electrical Co., Ltd.
The advantage ball bearing factory located in the bearing manufacturing center – HangZhou, China. There are 2 plants, 1 specialized in manufacturing common grade ball bearings, another 1 professional in EMQ bearings with stablized Z3V3 quality. The factory takes her every effort in purchasing the most advanced bearing process equipments, NC automatic facilities are widely used in the factory and has becomes a bearing factory owning the most advanced process equipments in China.

Production Line

Strict Quality Control

Quality Warranty

Granville as a manufacturer of high quality products, guarantees compliance with the highest standards relative to the use of the best steel quality in the production process, the highest standards in the design of contact surfaces, as well as the most efficient packing and lubrication of parts. From material coming, quality control through all processes. Except interal test, goods to third party inspection if required. After the center of inspection and experiment being founded, effective methods of inspecting all kinds of raw materials are mastered and then the reliability of bearings is ensured. One of our main objectives is the continued improvement in the quality of our products and processes, in pursuit of which we obtained ISO certification 9001:2008 and TS16949. 

Advantage Manufacturing Processes and Quality Control:
01Heat Treatment
02 Centerless Grinding Machine 11200 (most advanced)
03 Automatic Production Lines for Raceway
04 Automatic Production Lines for Raceway
05 Ultrasonic Cleaning of Rings
06 Automatic Assembly
07 Ultrasonic Cleaning of Bearings
08 Automatic Greasing, Seals Pressing
09Measurement of Bearing Vibration (Acceleration)
10 Measurement of Bearing Vibration (Speed)
11 Laser Marking
12 Automatic Packing

 

 

 

 

 

 

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

chain coupling

Can chain couplings accommodate axial misalignment?

Chain couplings are primarily designed to accommodate angular misalignment between the connected shafts. However, they have limited ability to handle axial misalignment, which refers to the situation where the two shafts are not perfectly aligned along their common axis.

Unlike some other types of couplings, such as flexible beam or disc couplings, chain couplings are not specifically designed to handle significant axial misalignment. The primary function of a chain coupling is to transmit torque between the shafts while allowing for some degree of angular displacement.

While chain couplings can tolerate a small amount of axial misalignment, excessive axial displacement can lead to various issues. It can cause increased stress on the coupling components, such as the roller chain, sprockets, and connecting pins, leading to accelerated wear and potential failure. Additionally, excessive axial misalignment can result in decreased power transmission efficiency and increased vibration and noise during operation.

If significant axial misalignment is anticipated in an application, it is generally recommended to consider alternative coupling options that are specifically designed to handle axial misalignment, such as double-flex or flexible beam couplings. These couplings have greater flexibility and can better accommodate axial displacement without compromising performance and reliability.

It is important to consult the manufacturer’s specifications and guidelines for the specific chain coupling being used to understand its limitations regarding axial misalignment. If axial misalignment is unavoidable, it may be necessary to implement additional measures, such as shaft guides or spacers, to minimize the impact of misalignment on the chain coupling and the connected machinery or equipment.

In summary, while chain couplings can tolerate a certain degree of axial misalignment, their primary function is to accommodate angular misalignment. Excessive axial misalignment should be avoided, and alternative coupling options should be considered if significant axial displacement is expected in an application.

chain coupling

How does misalignment affect chain couplings?

Misalignment in chain couplings can have detrimental effects on their performance and lifespan. Here are some ways in which misalignment can affect chain couplings:

  • Increase in Load: Misalignment puts additional load on the coupling components. When the shafts connected by the coupling are not properly aligned, the coupling must compensate for the angular, parallel, or axial misalignment. This increased load can lead to excessive stress and premature wear on the coupling components, such as sprockets, roller chain, and connecting pins.
  • Uneven Load Distribution: Misalignment can cause an uneven distribution of load across the coupling. As a result, some sections of the coupling experience higher stresses than others. This uneven load distribution can lead to localized wear and fatigue, reducing the overall strength and reliability of the coupling.
  • Reduced Power Transmission: Misalignment affects the efficiency of power transmission through the coupling. When the shafts are not properly aligned, there is increased friction and slippage between the roller chain and the sprockets. This slippage reduces the amount of power transferred from one shaft to another, resulting in a loss of efficiency and a decrease in the overall performance of the machinery or equipment.
  • Increased Wear: Misalignment can accelerate wear on the coupling components. The misalignment causes the roller chain to operate at an angle or with excessive tension, causing additional stress and wear on the chain links, sprocket teeth, and connecting pins. The increased wear can lead to chain elongation, loss of engagement with the sprockets, and ultimately, coupling failure.
  • Noise and Vibration: Misalignment often results in increased noise and vibration during operation. The misaligned coupling generates additional vibrations and impacts, leading to excessive noise and potential damage to the coupling and surrounding equipment. These vibrations can also propagate through the connected machinery, affecting its overall performance and reliability.

To mitigate the negative effects of misalignment, it is crucial to ensure proper alignment of the shafts and the chain coupling during installation and periodically check and adjust the alignment as needed. Proper alignment minimizes stress on the coupling components, maximizes power transmission efficiency, and extends the service life of the chain coupling.

chain coupling

How to select the right chain coupling for a specific application?

Choosing the appropriate chain coupling for a specific application involves considering various factors to ensure optimal performance and reliable power transmission. Here are some key steps to guide you in the selection process:

  1. Identify Application Requirements: Begin by understanding the specific requirements of the application. Consider factors such as the torque load, speed, misalignment conditions (angular, parallel, axial), and environmental conditions (temperature, moisture, presence of corrosive substances).

  2. Determine Torque and Speed Requirements: Calculate or estimate the torque and speed requirements of the application. This information is crucial in selecting a chain coupling that can handle the transmitted torque and operate effectively at the required speed range.

  3. Evaluate Misalignment Compensation: Assess the expected misalignment conditions in the application. Determine the magnitude of angular, parallel, and axial misalignments that the chain coupling needs to tolerate. This will help in selecting a coupling design that can accommodate the anticipated misalignment without compromising performance or causing excessive stress on the machinery.

  4. Consider Space Limitations: Evaluate the available space for the chain coupling. Measure the shaft-to-shaft distance and ensure that the selected coupling can fit within the available space without interference with other components or structures.

  5. Assess Environmental Factors: Take into account the environmental conditions in which the chain coupling will operate. Consider factors such as temperature extremes, humidity, presence of dust or debris, and exposure to corrosive substances. Choose a chain coupling that is designed to withstand these conditions and is made from materials that offer adequate corrosion resistance.

  6. Consult Manufacturer Specifications: Review the specifications and technical information provided by reputable chain coupling manufacturers. Pay attention to factors such as torque ratings, speed limits, misalignment capabilities, material compatibility, and recommended maintenance practices.

  7. Consider Maintenance Requirements: Evaluate the maintenance requirements of the chain coupling. Assess factors such as lubrication needs, ease of inspection, and adjustment procedures. Choose a coupling that aligns with the maintenance capabilities and resources available in your application.

  8. Seek Expert Advice if Needed: If you are uncertain about the selection process or have specific application requirements that need expert guidance, consult with knowledgeable engineers or technical representatives from the coupling manufacturer. They can provide valuable insights and recommendations based on their expertise and experience.

By following these steps and considering the specific application requirements, you can select the right chain coupling that meets the torque, speed, misalignment, space, and environmental demands of your application. Proper selection will ensure efficient power transmission, reliable operation, and extended lifespan of the chain coupling.

China best Effective ANSI 5020 Roller Chain Coupling  China best Effective ANSI 5020 Roller Chain Coupling
editor by CX 2024-02-04