Cycloidal pinwheel reducer can be a up-dated of innovative type transmissing machine designed with K-H-V less pearly whites engagement and the cycloidal pin wheel clenching mechanism, which are trusted in drive and minimizing of textile and dying, foodstuff, mining and metallurgy, Essential oil and chemical conveyors, Market, job machinery etc and cranes. various fields.
1. Equipment is made of high power low carbon alloy steel by carburizing and quenching. The hardness of tooth area can reach HRC58-62. CNC grinding technology is used for all with high precision, good contact efficiency and gears
2. high transmission performance: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable operation and low noise;
4, compact structure, light-weight, long service life and high bearing capacity;
5. convenient to check, assemble and disassemble.
Operation specifications and precautions
1.High modularization design: various equip with various electric motor or other power suggestions conveniently.Same machine type may equip with many power motor. It is easy to recognize the combination and
junction between every equipment type.
2.Transmission ratio: good division, wide scope. The combined machine type may form large transmission ratio, i.e. result suprisingly low rotary speed.
3.Form of set up: the positioning to be installed is not limited.
4.High strength, small: the box body is constructed of great strength cast iron. Gear and equipment shaft adapts the gas carbonization, quenching and great grinding process, which means bearing potential of unitvolume is large.
5.Long life: Beneath the condition of correct type chosen (including choosing appropriate operation parameters)normal operation and maintenance, the life of main elements of speed reducer (except dressed in parts) should not be less than 20000 hours. The putting on parts include lubricating bearing, oil seal and oil.
6.Low noise: because main elements of speed reducer are processed, assembled and tested critically,which means noise of speed reducer is going to be low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High speed ratio and efficiency
Single stage transmission may reach to at least one 1:87 of speed-downwards ratio and the efficiency is definitely a lot more than 90%. If employ multi-speed get the speed-down ratio is normally bigger.
Being adapted epicyclic transmission basic principle, the input and result shaft are in same axis middle, it is compact.
3. Smooth and stable run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the machine part is stable, the vibration and noise is bound at the minimum content.
1. Large deceleration ratio
A high deceleration ratio of 1/30-1/320 can be acquired.The structure is simple, but it can understand high reduction ratio device.
2. Small gear clearance
The Drive, which meshes with ordinary gears and has minimal backlash, is vital to the controller business.
3. High precision
Multiple teeth are involved at the same time, and there are two gears engaged with 180 degree symmetry. Subsequently, the affect of tooth pitch mistake and cumulative tooth pitch mistake on the rotation accuracy is relatively average, making the position precision and rotation precision reach an extremely high level.
4. Less parts, convenient installation
The three basic components achieve a high deceleration ratio, plus they are all on the same axis, therefore the kit is simple to install and easy to shape.
5. Small in proportions and light in weight
Compared with the prior gear device, the volume is 1/3, the pounds is 1/2, but can buy the same torque ability and reduction ratio, obtaining small lightweight.
6 High torque capacity
Flexible wheel materials USES particular steel with great fatigue strength.Different from ordinary transmission system, the quantity of teeth meshing makes up about in regards to 30% of the total number of teeth. Furthermore, it is in contact with the surface, to ensure that the pressure borne by each gear is reduced and huge torque capacity can be obtained.
7 High efficiency
The sliding of gear meshing parts is quite small, which reduces the energy loss due to friction. Therefore, high reduction ratio can be achieved while maintaining high effectiveness, and miniaturization of driving motor could be realized.
8. Low noise
The apparatus meshing cycle swiftness is low, the transmission motion force balance, therefore the operation is quiet, and the vibration is quite small.
◆High speed ratio and large efficiency single-stage transmission can achieve a deceleration ratio of just one 1:87, and the efficiency is more than 90%. If multi-stage transmission is used, the deceleration ratio will be larger.
◆Because planetary transmission basic principle is adopted, the insight shaft and outcome shaft are on a single axis line, so that the machine version can get the smallest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is larger, and the mechanism of balancing machine parts makes the vibration and voice limited by a minimum.
◆Reliable use and long service life since the main parts are constructed with substantial carbon chromium steel, huge strength is definitely obtained by quenching (HRC58-62), and rolling friction is employed in a few transmission contacts, therefore the service life is prolonged.
Cycloid reducer is a cycloid needle teeth meshing planetary transmission principle drive models, is a perfect transmission has various advantages, versatile, and may be both negative and positive operation.
•Big ratio, and large efficiency Smooth operation,
• low noise The use of reliable,
• extended life can reach 50000 hours
• Main parts high-carbon the Ming-metal after quenching treatment (HRC58-62),
• operation and contact with rolling friction, basically very little wear, durable.
• Compact structure,
• tiny size Because the usage of a planetary transmitting, the suggestions shaft and the end result shaft on a single axis, making the model to get the smallest possible size.
• Reasonable design, easy maintenance, and break down easily install,
• the least number of parts together with simple lubrication, cycloid reducer trusted by the user.
(1)Size above PL/PF120(including)high torque products adopt essential double wall world pinion improve the output strength, precision and carrier.
(2).Hoop clamp coupling have five connection methods suited to different application environments.
(3).Size in this article PL/PF120(including)precision and high power integral inner gear casing, processed in a single station,which get rid of the cumulative mistake and assembling error of split type.Get rid of casting process;adopt scorching of forging process, that will reduce the blank material defects.
(4).The meshing equipment adopt shaving process after carburizing and quenching,which much easier to make gear surface smooth and high precision,decrease the temperature rising caused by gear surface area gluing and friction.
This series worm-gear reducer was built after RV worm microreducer, that have a complete norm, wide speed for selection, and several mounting positions. Its effectiveness and mounting dime nsions conform the same sorts of foreign.
The combo of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, low noise, radiate heat efficiently, beautiful shape and compact structure.
Good sealing and adaptability.Its mixture with T gear reducer and MB/MBN variator may meet all sorts of speed requirement.