worm reduction

Our regular 700 Series – the heart of Ever-Power swiftness reducer products – has been serving industry reliably for over 10 years. Its proven modular design has set the sector standard for functionality and is the most imitated product in the current worm gear speed reducer marketplace. But why accept a knock-off when you’re able to have the initial – from Ever-Power.
Specifications
11 basic one reduction sizes
8 basic double reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow result shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow result bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in share)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for longer operating lifestyle.
Its multi-position mounting flexibility permits installation in virtually any position.
Housings are straddle-milled, top and bottom level, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged casing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for maximum durability, and also greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm gear is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel output shaft assures capacity for high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal existence.
Both 2D and 3D CAD drawings can be found in our eCatalog.
Ever-Power worm gearboxes possess earned a reputation to be an industry benchmark worldwide. Our success came from our relentless drive for quality with state-of-the-artwork technology, all and will be offering worm gearboxes are inexpensive prices. High flexibility accorded through a wide choice of mounting options, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the industry. The helical-worm and the double-worm version, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low speed gear ratio. Being simple and compact in design, these gears can perform higher gear ratio than the helical gears. These worm decrease gears having screw type characteristics are similar to helical gears, but its helix position is typically comparatively larger) and its body is normally quite lengthy in the axial direction. The gears in these gearboxes can be right or left-handed dependant on the purpose.
Mounting option include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (one or dual), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a kind of interlocking gear made up of a worm shaft and worm wheel. The worm is shaped just like a screw and the worm wheel is certainly a kind of gear machined to get a tooth profile with the same configuration.
The operation of a worm gear is similar with that of a bolt and nut. The principle is equivalent to a nut that is fixed so that it cannot rotate and for that reason progresses in the axial path when the bolt is turned.
The look of a worm gear is thought of through the relationship between your rack and spur gear on the center plane of the worm wheel.
Features
High reduction ratio One rotation of the worm rotates the worm wheel simply by one tooth. For this reason, in a 1 speed reduction gears, the wheel can be manufactured so that it’ll be rotated 1/60 (1/120 in special applications).
Orthogonal shaft The shafts are aligned orthogonally because of the structure. This feature can help you layout the turning tranny direction at a right angle.
The arbitrariness of the rotation direction The screw direction of the worm could be clockwise or counterclockwise (generally clockwise). It is possible to change the rotation direction of the worm wheel by changing the screw path.
A wide variety of shaft layouts The wide selection of shaft layouts is among the features of interlocking gears.For example, right shaft output, still left shaft output, dual shaft input and dual shaft output, etc., combine for a complete of 14 types (Physique 2) and, if attachment orientations are included, you’ll be able to select from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel is characteristic since the contact is certainly linear and the relative slide is great. In comparison to rolling power transmission, noise and vibration are really low. For this reason, this technology is utilized to drive medical apparatus, elevators and escalators, etc.
The primary specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1~1(at an input of 1800 rpm)
Output torque(N・m) 20~66
Input speed(rpm) 0~1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4~30(at an input of 1800 rpm)
Output torque(N・m) 900~3570
Input speed(rpm) 0~1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3~255(at an input of 1800 rpm)
Output torque(N・m) 50~56600
Input speed(rpm) 0~1800
Key points when choosing a worm reduction gears
Selection
When choosing a worm reduction gears, the procedures for selecting the right gear are described in the maker catalogs and the series and models ought to be selected according to those procedures. Particular care ought to be taken in essential areas such as for example selecting the strain index, calculating the overhang load and examining the heat rated capacity from the manufacturer.
Cautions during use
When utilizing a worm decrease gears, heat produced during the initial period of make use of is high and running-in operation at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is key to sufficiently achieving the performance of the worm decrease gears.
Maintenance and inspection
After completing running-in procedure (approximately 50 hours), it is necessary to change the lubricating oil and to change the lubricating oil from then on about 1 time each year according to the procedure manual offered by the manufacturer.
Product Description
The Worm Decrease Gear Box is provided by our company is of high-quality. Our products are created by using premium quality materials and enhance technology at our vendors end. They are widely used in a variety of sectors. Our items are often available at a very low market prices.
Motor Mount Frame Options
TEC Motors, worm decrease gearbox.
Option A-160 B5 Frame, Flange Mount.
Option B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Install.
High efficiency and secure operation. High load capability and overload functions. Result Torque = (Power (kW) x 9550 (Constant))/ Gearbox result speed (rpm).
Higher ratios on request dependent on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the sector worldwide. They succeeded in merging uncompromising quality with stateoftheart technology amd renown price effectiveness.Absolute flexibility is distributed by the wide choice of several mounting options, shaft configurations and electric motor interface, all offered as standard. The helicalworm and the doubleworm edition, with or without the torque limiter, also add up, creating an extremely versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 level C TO 80 level C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears can be found in two series: X and H.
The series X, having a worm and worm wheel set, comes in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell casing + coupling) offers great versatility to match a broad range of applications and provides higher efficiency than the compact collection XC, where in fact the emphasis is on space performance.
Series H offers the same features as series X with an added plus: a spur equipment pre-stage at the insight end provides higher performance and a broader range of ratios than the X series.
Frame sizes 110 and 90 feature a cast-iron casing cast enbloc, whereas smaller sizes use die-cast aluminium housings. The worm shaft is manufactured from casehardened and hardened alloy metal and ground-finished.
The worm wheel includes a cast iron hub with cast bronze insert. Hollow result shaft is supplied as standard.
Broad range of possibilities:
second input, result flange, single or dual extension output shaft, torque limiter with through cable, torque arm.

worm reduction gearbox

Our worm equipment reducers offer a choice of a solid or hollow result shaft and feature an adjustable mounting placement. Both the SW-1 and the SW-5, however, can endure shock loading better than other decrease gearbox styles, making them well suited for demanding applications.
Rugged compression-molded glass-fill up polyester housing
Light weight and compact
Non corrosive
Non metallic
Range of ratios
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Grease Lubrication
Solid or Hollow output shaft
Adjustable mounting position
Worm Gear Swiftness Reducers is rated 5.0 out of 5 by 1.
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Style for OEM Replacement
Double Bearings Used on Both Shaft Ends
Anti-Rust Primer Applied Outside and inside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Steel Shafts
Flange Mount Versions for 56C and 145TC Motors
Our regular 700 Series – the heart of EP Gear’s quickness reducer products – has been serving industry reliably for over 40 years. Its proven modular style has set the market standard for performance and is the most imitated item in the current worm gear velocity reducer market. But why settle for a knock-off when you’re able to have the initial – from EP Gear.
Specifications
11 basic one reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow result shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow output bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in share)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for longer operating life.
Its multi-position mounting versatility permits installation in practically any position.
Housings are straddle-milled, best and bottom level, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged casing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for optimum durability, as well as greater precision during worm and gear alignment.
EP Gear’s 700 Series high-strength bronze worm gear is straddle mounted between heavy-duty worm reduction gearbox Tapered roller bearings to improve thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel result shaft assures capacity for high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in virtually any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal lifestyle.
Both 2D and 3D CAD drawings are available in our eCatalog.
GEARBOX REDUCERS
Correct angle gearboxes (worm and planetary) are tough and built for 90° turns. Inline reducers (parallel shaft and planetary) are a perfect match for motors with high insight speeds, or when gearmotor efficiency is important. Contact our technical sales staff for help identifying which gearbox answer is most beneficial for you.
RIGHT ANGLE REDUCERS
WORM GEAR REDUCER
EP’s worm gear reducers were created with a hollow bore and allow for a corner convert with optional dual result. The reducers can be found in 12 ratios which range from 5:1 to 100:1, with non-back-drivable ratios 30:1 and higher. Our correct angle gearboxes are designed with five mounting options providing flexibility when incorporating the reducer into product.
RIGHT ANGLE BEVEL GEARBOX
bevel-right-angle-gearbox
The right angle bevel gearbox combines the top features of our correct angle worm and planetary inline reducers. With a good and efficient right angle configuration, our right angle planetary gearboxes offer a robust solution. The proper angle bevel gearbox will come in 18 ratios ranging from 5:1 to 1000:1, and it is back-drivable at all ratios.
INLINE REDUCERS
I-SERIES PLANETARY GEARBOX
i-series-planetary-gearbox
Our I-Series small planetary gearbox configurations provide the smallest footprint and quietest procedure of our swiftness reducers. These gearboxes are made to handle varying loads with little backlash. With frame sizes 52cm, 62cm, and 81cm, 12 ratios ranging from 5:1 to 308:1, we have a solution to suit your needs. Our 52 frame size can be available with plastic-type material gears for noise-sensitive applications.
INLINE PLANETARY GEARBOX
inline-planetary-gearbox
Our inline planetary gearbox configurations supply the highest effectiveness and best result torque of all our speed reducers. These gearboxes are created to manage varying loads with small backlash. Planetary equipment reducers operate more quietly than parallel shaft reducers. With 18 ratio options ranging from 5:1 to 1000:1, we’ve a solution to fit your needs.
PARALLEL SHAFT GEARBOX
parallel-shaft-gearbox
Parallel shaft gearboxes are the best choice for continuous duty applications. Their gear cluster design provides an effective method for dissipating heat. Parallel shaft gearboxes possess the shortest amount of our inline gear reducer options therefore they work very well in environments with limited space. Our parallel shaft equipment reducers provide an affordable drop-in substitute solution for most little parallel shaft gearmotors.
Wormwheel gearboxes go by several names, including 90-degree gearboxes, right angle gearboxes, speed reducers, worm equipment reducers and worm drive gearboxes. Gear reduction boxes feature a gear arrangement when a gear in the type of a screw, also referred to as a worm, meshes with a worm equipment. These gears are usually created from bronze and the worms are steel or stainless steel.

While worm gears act like a spur equipment, the worm gearboxes are considerably smaller than other equipment reduction boxes. A principal benefit of worm gear reducers can be that they produce an output that is 90° from the insight and can be utilized to transmit higher torque or decrease rotational speed. Most often, a worm gearbox offers right hand threads; to change the direction of the output, a left-hand thread worm gearbox is necessary.
Worldwide HdRS133-10/1-R Cast Iron Right Angle Worm Gear Reducer 10:1 Ratio

Cast Iron Worm Equipment Reducers can be found in center distances 1.33 – 3.25 inches in ratio’s from 5:1 to 60:1. The systems have a one piece #Fc20 all cast iron housing, NEMA motor quill style input flanges or shaft inputs, come pre-filled with synthetic oil and also have a 12 months warranty.

Features:
Tapered roller bearings upon the input and output shafts
Embedded double-lip oil seals
Anti-rust primer applied outside and inside of the gearbox
Air dry special black paint
Product Specifications

OUTPUT SPEED (RPM) 175
OVERHUNG LOAD LBS. 300
EFFICIENCY 86
BRAND EP
MANUFACTURERS PART NUMBER HdRS133-10/1-R
CROSS REFERENCE Boston 713; Grove B213
DESCRIPTION Cast Iron Correct Ange Worm Gear Reducer
BACKLASH (FT.) (ANGULAR MINUTES) 27
OUTPUT SHAFT THRUST LOAD (Pounds.) 300
MAX INPUT HP 0.77
MAX TORQUE (IN-LBS.) 247
WCD CENTER INCHES 1.33
GEAR RATIO 10:1

Ever-Power EP series triple-reduction worm gear swiftness reducers are available in ratios from 5000:1 to 175,000:1 and center distances from 7” to 20” (larger sizes available on request). Result torque ranges from 33,000 in lbs. for the 7” CD EP-70 to 582,900 in pounds for the EP-200. Mechanical HP insight requirements are from 0.09 HP for the 175,000:1 7 in CD reducer to 6.25 HP for the 5000:1 20” CD unit. These reducers are available in four configurations: horizontal, vertical, shafted, and shaft mounted.

These reducers are perfect for water/waste-water equipment drive applications such as thickeners and clarifiers, which need a vertical down shaft. Other obtainable configurations also make Ever-Power triple reduction reducers perfect for make use of on mixers, elevators, solar power panels, astronomical telescopes, indexing tables, hoists, conveyors, or various other process or materials handling systems where huge torques/slower speeds are needed.

These reducers are also obtainable with a helical principal reduction stage and are termed the HDVM series

Enclosed Gears / Gearboxes
Enclosed gears, also called gearboxes or quickness reducers, are open gears within a housing. The casing supports bearings and shafts, holds in lubricants, and protects the elements from surrounding circumstances. Gearboxes are available in a wide selection of load capacities and quickness ratios.

The purpose of a gearbox is to improve or reduce speed. Consequently, torque output would be the inverse of the function. If the enclosed drive can be a acceleration reducer, the torque result will increase; if the drive raises speed, the torque output will decrease. Gear drive selection factors include: shaft orientation, velocity ratio, design type, character of load, gear ranking, environment, mounting position, working temperature range, and lubrication.

Basic Types of Gearboxes

Worm Gear Speed Reducers
A single reduction acceleration reducer can achieve up to a 100:1 reduction ratio in a small package. Referred to as right position drives, these contain a cylindrical worm with screw threads and a worm. With an individual begin worm, the worm equipment advances only 1 tooth for each 360-degree change of the worm. So, whatever the worm’s size, the gear ratio is the ‘size of the worm equipment to 1′. Higher decrease ratios can be created through the use of double and triple reduction ratios.

Helical Gear Speed Reducers
Provide high-efficiency speed decrease through 1, 2, 3, or 4 sets of gears. Power is definitely transmitted from a high-quickness pinion to a slower-speed gear. Helical gears generally operate with their shafts parallel to one another. Both most common types will be the concentric (input and result shafts are in series) and parallel shaft (input and result shafts are offset). Single-stage helical gear reducers are usually used for equipment ratios up to about 8:1. Where cheaper speeds and higher ratios are necessary, double, triple, and quadruple equipment reduction stages may be used.

Cycloidal Disc Speed Reducers
Different from conventional gearing because they operate without a high swiftness pinion or equipment teeth, and the components operate in compression rather than shear. This is due to the style of the cycloidal discs that roll within a band gear housing, comparable to a planetary style. The primary components are the eccentric cam, the internally flanged result shaft, the discs, and the ring gear casing.

Three Mounting Options
(L-R) Base Mounted, Shaft-Mounted, Gearmotor
(L-R) Base-Mounted, Shaft-Mounted, Gearmotor

Base-mounted reducers, that have feet for bolting, will be the most common.

Shaft-mounted reducers possess a hollow output shaft that slips more than the driven shaft.

A gearmotor combines a specific gearset with a engine. A motorized reducer resembles a gearmotor except that it is driven by another NEMA C-face motor.

Seals and Breathers
Seals are used between the gear housing and input and result shafts to retain essential oil and block dirt. The mostly utilized type, the radial lip seal, contains a metal casing that fits in to the casing bore and an elastomeric sealing lip that presses on the shaft. Labyrinth seals are make use of for high-acceleration applications, and consist of a housing with a series of rings that limit leakage. A breather is certainly a plug with a hole that’s mounted in the gear housing allowing airflow and relieve internal pressure.

Lubrication
Enclosed gears are usually lubricated with oil. The most typical types of essential oil are rust and oxidation inhibiting, severe pressure, compounded, and synthetic. Other styles include grease and solid film. Grease can be used for worm, planetary, cycloidal, and hypoidal reducers. Common distribution methods are a splash system and a circulating system
Worm Reduction Gearbox Software:

Worm drives certainly are a compact method of substantially decreasing quickness and increasing torque. Small electric motors are generally high-speed and low-torque; the addition of a worm drive increases the selection of applications that it might be suitable for, especially when the worm drive’s compactness is considered.

Worm drives are used in presses, in rolling mills, in conveying engineering, in mining industry devices, and on rudders. Furthermore, milling heads and rotary tables sit using high-precision duplex worm drives with adjustable backlash.

worm wheel gearbox

This gearbox utilizes a 30:1 ratio worm-drive reduction for applications that want extremely slow and smooth rotational motion. The worm-drive design not only minimizes backlash but also eliminates back-traveling the gearmotor so a position can be held even when power isn’t applied. The precision surface 3/8” stainless steel output shaft is supported by dual 3/8” ABEC 5 ball bearings to aid a load from any orientation. The ¼” ABS plastic and aluminium structure offers a rigid framework without adding unnecessary weight and is usually easily mounted to any flat surface by utilizing the base mounting tabs. Our Standard Spur Gear motors will work with this gearbox (electric motor marketed separately). The Vertical Shaft Worm-Drive Gearbox is ideal for turn-tables, time-lapse systems and low-acceleration applications that want high precision and torque.

Motor RPM required = 1 / (a few minutes per rotation desired / 30)
Example: 1 / (10 minutes per rotation / 30) = 3 RPM motor needed to achieve 10 minutes per rotation (at max speed)
Dimensions 3.43″ x 1.93″
Item Weight 5.9oz (0.375 lbs)
Output Shaft Diameter 3/8″ (0.375″)
Motor Size Compatibility Regular Spur Gear Motors

Ever-Power gives you the widest range of standard, non standard and customised worm gearbox and worm gear motor.

Ever-Power maintains the highest level of standard in manufacturing of worm gears in gearboxes. Right from the design of gearbox, materials selection to manufacturing practice of worm equipment box and gear electric motor.

Models: 30, 40, 50, 60, 75, 85, 100, 125, 150, 175, 200, 250, 300, 350, 430
Ratio : 5/1 to 4900/1
Center Distances : 40 mm to 400 mm
Single stage / Double stage
Small Worm Gearbox Models like C.D. 50, 60, 75, 85, 100 mm and Ratio 30/1 or 40/1 are often available in stock or could be made on short notice by customer.
Worm gearboxes are experiencing cast iron equipment case, worm shaft is of Alloy Steel, duly hardened and tempered. The worm wheel is constructed of Chill Cast Phosphorous Bronze.

Ever-Power worm gear boxes have liberal ribbing for increasing warmth dissipation area, streamlined sump to carry more oil and fan of ample size which is effective in both part of rotation.

Design Standards:
Wherever applicable, British and also Indian Design standards are used. Worm Shafts comply with case- hardening Alloy Steels, Worm Wheels conform to phosphorous-bronze as per BS 1400, While Gear case conforms to C.I. Quality 20, IS210.

High reduction gear
Worm and wheel equipment pairings provide large speed reduction ratios with only 1 equipment pairing in a more compact space when compared with other styles of gears. You can expect up to maximum ratio of 100:1 with our products. Another advantage of the Worm and Wheel gear pairings is the low level noise they produce. Some disadvantages are the general low efficiency and the actual fact that they generate heat.

Advantage of EP’s Worm Gears – “Chilly rolled Worm Gears”
1) The hardness of the helicoid surface has been achieved by work hardening when the cool rolling was performed, providing Worm gears with better mechanical properties than machined worms due to reality that the metallic fibrous framework has not been cut.

2) The surface hardness after cool rolling is increased by 1.2 to 1 1.3 times when compared with the hardness of the original materials, and the hardness of the helicoid surface increases to around HB240 to 260.

3) Chilly rolled worms are suitable for miniature gear applications since this is often rotated smoothly without damaging the worm wheels crafted from POM or various other soft materials.

4) Because of the implementation of the cold rolling method, the helicoid surface area of EP-Worm (M0.5 to 2.0) comes out with a mirror like complete. Thus, EP-Precision Chilly Rolled Worms provide a smooth operation and long term durability.

Worm gears are constructed of a worm and a equipment (sometimes known as a worm wheel), with nonparallel, nonintersecting shafts oriented 90 degrees to one another. The worm is analogous to a screw with a V-type thread, and the gear is usually analogous to a spur equipment. The worm is normally the driving component, with the worm’s thread advancing the teeth of the gear.

Like a ball screw, the worm in a worm gear might have an individual start or multiple starts – and therefore there are multiple threads, or helicies, on the worm. For a single-start worm, each complete turn (360 degrees) of the worm advances the gear by one tooth. Therefore a gear with 24 teeth provides a gear reduced amount of 24:1. For a multi-begin worm, the apparatus reduction equals the number of teeth on the gear, divided by the number of begins on the worm. (This is different from most other types of gears, where the gear reduction is definitely a worm wheel gearbox function of the diameters of both components.)
The meshing of the worm and the gear is an assortment of sliding and rolling actions, but sliding contact dominates at high reduction ratios. This sliding action causes friction and heat, which limits the performance of worm gears to 30 to 50 percent. To be able to minimize friction (and therefore, high temperature), the worm and equipment are made from dissimilar metals – for instance, the worm could be made of hardened metal and the gear manufactured from bronze or aluminum.

Although the sliding contact reduces efficiency, it provides very quiet operation. (The utilization of dissimilar metals for the worm and gear also contributes to quiet procedure.) This makes worm gears suitable for use where sound should be minimized, such as in elevators. In addition, the use of a softer materials for the apparatus means that it can absorb shock loads, like those skilled in large equipment or crushing machines.

The primary advantage of worm gears is their ability to provide high reduction ratios and correspondingly high torque multiplication. They can also be used as rate reducers in low- to medium-rate applications. And, because their decrease ratio is based on the number of gear teeth alone, they are smaller sized than other types of gears. Like fine-pitch business lead screws, worm gears are typically self-locking, making them ideal for hoisting and lifting applications.

Worms & Worm Gears
EP Gear’s worms and worm gears provide an effective answer for power transmission applications requiring high-ratio speed reduction in a restricted space using correct angle (90°), nonintersecting shafts. When properly used, worms and worm gears supply the smoothest, quietest type of gearing.

Because the effectiveness of a worm equipment drive depends on the lead angle and quantity of begins on the worm – and because increased performance is always an objective, the ratio ought to be kept as low as possible. To run correctly, worms and worm gears used together must have the same diametral pitch and threads.

Our complete type of worms and worm gears could be ordered through the EP Gear Guaranteed Same Time Shipment Plan for the fastest delivery possible.
Product Features
90°, non-intersecting shaft applications solution highly specialized power transmitting needs.
Our worm gears provide smoothest, quietest type of gearing.
They offer high-ratio speed reduction in minimal spaces.
Their efficiency is easily increased by decreasing ratios.
With some ratios, there is level of resistance to back driving.
Obtainable from 48 DP to 3 DP
Stocked as single, dual and quad start configurations

How exactly to Select High Efficient Worm Gearbox?
The worm gear production process is also relatively simple. Nevertheless, there exists a low transmission performance problem if you don’t know the how to choose the worm gearbox. 3 basic indicate choose high worm gear efficiency that you should know:

1) Helix angle. The worm gear drive efficiency mostly rely on the helix angle of the worm. Usually, multiple thread worms and gears is more efficient than solitary thread worms. Proper thread worms can increase performance.

2) Lubrication. To select a brand lubricating oil is an essential factor to boost worm gearbox effectiveness. As the proper lubrication can decrease worm gear action friction and heat.

3) Material selection and Gear Manufacturing Technology. For worm shaft, the material should be hardened steel. The worm gear materials ought to be aluminium bronze. By reducing the worm equipment hardness, the friction on the worm tooth is decreased. In worm production, to use the specialized machine for gear cutting and tooth grinding of worms also can increase worm gearbox efficiency.

From a huge transmission gearbox capacity to a straight small worm gearbox load, you can choose one from a wide variety of worm reducer that precisely fits your application requirements.

Worm Gear Box Assembly:
1) You can complete the installation in six different ways.

2) The installation must be solid and reliable.

3) Make sure to verify the connection between the electric motor and the worm equipment reducer.

4) You must use flexible cables and wiring for a manual installation.

By using the most advanced science and drive technology, we’ve developed several unique “square box” designed from high-quality aluminium die casting with a lovely appearance. The modular worm gearbox style series: worm drive gearbox, parallel shaft gearbox, bevel helical gearbox, spiral bevel gearbox, coaxial gearbox, right angle gearbox. An NMRV series gearbox is certainly a standard worm gearbox with a bronze worm gear and a worm. Our Helical gearbox product line comprises of four universal series (R/S/K/F) and a step-less acceleration variation UDL series. Their structure and function are similar to an NMRV worm gearbox.

In the EP worm gears, the output shaft is offset by 90° from the drive shaft. A dual shaft for double-sided output or a cover for the brief shaft end are optionally available as accessories. EP gearboxes come with a high-quality, long-term synthetic lubricant based on polyethylene glycol, and so are therefore maintenancefree. They are characterized by high effectiveness and self-locking.

Please note:
Because of their relatively high backlash (~1-2°), worm gears are not suitable for positioning applications.

Worm Gear applications
App of worm gears, which is comparable to a typical spur and the worm, which is a cylindrical gear that resembles a screw, allows for smaller gearboxes or planetary drives, while retaining torque or power. It is common for worm gears to have reductions of 20:1, and even up to 300:1 or greater.

Common gearing includes the initial capability which other gearing components do not have – the “worm” can effortlessly spin the part, but the “gears” are not able to maneuver and fully rotate the worm-zone.

What’s the reason behind this inability to rotate the gear-worm?

The angle is not deep enough on the worm, so when the apparatus attempts to rotate the worm, high frictional pressure between worm shaft and gear parts keep the zone stuck constantly in place.

Focused on excellence, our employees have the most important priority satisfying your equipment building needs and product improvement.

Also, we take pride in our equipment; few producers have the equipment to engineer metal parts as precise as we do. Even fewer manufacturing businesses have the machining devices to check on the tolerances we are able to hold.

Being a gearing producer to Automotive level companies, with a diverse way to obtain material types, allow us to attain the most challenging project requirements. The combination of robust materials, advanced manufacturer systems, reliability and our dedication to client satisfaction makes us a high provider in advanced gearing and shafting items.

Our gear manufacturing places have over twenty years of worm gear design experience, gained through many tasks that included varied sizes of custom made worm gears to print requirements.

compact worm gearbox

Request Custom or
Modified Product
gearbox-PR5
Using miniature gears, Ever-Power offers designed and built exclusive, high accuracy mini gearboxes that can’t be found somewhere else. Our miniature gearboxes are available in several configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide customized micro gearboxes that are designed and built to meet your specific specifications.
E mail us for the mini Compact Worm Gearbox Gearbox your application requires, or ask for a quote upon a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Equipment Drives | Mini Bevel Gearboxes
Bevel Box
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Shaft-to-Bore
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Gear Drives
Flange Worm
Miniature Inline Spur Gearboxes | Micro Inline Spur Rate Reducers
Inline Spur
Compact Worm
Compact Worm
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, rate reducers, gear drives, and gearmotors. All terms can be used more or less interchangeably. Please note that the links for our little gear drives include information on the full range of framework sizes for that series or style.
Bevel Box Micro Gear Drive
Our bevel box miniature equipment drives are software rated for the maximum balance of functionality and cost. Torque can be balanced to meet your RPM and working life requirements. Lightweight with low backlash overall performance (less than 1°, with choice of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high amounts of thrust in a compact package. They offer an result shaft at 90° from the input, and are obtainable in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined aluminium housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc moments of backlash or better. Also called “shaft to bore gearboxes,” these devices provide a single insight shaft that protrudes from reverse sides of the housing; output can be a keyed bore. Standard one- and double-end shafts are available and given keys and retainer rings. An array of gear ratios and insight sizes can be found to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long lasting lubrication. They provide two insight shafts on opposing sides of the frame, with two output shafts perpendicular to the input shafts. Our mini 4 shaft worm equipment drives deliver high performance efficiency with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes create an output at 90° from the input. They deliver superior efficiency in a wide variety applications and are constructed with little footprints, making them well suited for procedures where space is limited. They offer high effectiveness with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and so are rated for boosts to 3,000 RPM. Light weight aluminum housings and stainless gears and shafts make these inline spur gearboxes challenging and corrosion resistant, for your most demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm equipment reducers deliver superior performance with high efficiency, and feature rugged structure for challenging power transfer procedures. Available in three equipment ratios (5:1, 10:1, 20:1), our compact worm gearboxes are built in extremely small footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and produce a customized miniature gearbox to meet your unique specs. We can produce custom micro gearboxes in any configuration your application requires, with output torque amounts as high as 900Nm. We are able to work from your gearbox designs, reverse engineer an existing unit, or assist you to develop an all-new style that delivers the performance you need. Demand a quote on a custom miniature gearbox or e mail us to discuss your unique requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest collection of small gear reducers
Greased for life
Ruggedly built
Modifications and particular ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and result shafts with drive key and retainer rings could be supplied to your specs for just about any of our hollow bore miniature gearboxes. We offer a basic selection of solitary ended or dual ended shafts to put together in these gearboxes. All gearbox shafts are given keys and retainer rings.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our program engineers to discuss your particular needs.
We provide a broad collection of misalignment shaft couplings in inch and metric bore sizes. ” and metric precision surface shafts are available from stock.
Die-cast zinc housing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide variety of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 aren’t self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo engine and worm gear is one of the crucial strengths of EP worm gearmotors, which combine DC motor technology with exceptional toughness and wear resistance. Electric motor and gearbox are designed as you single, compact unit. Thanks to their reduced current pull, these gearmotors deliver more accurate control of operating temperature and higher efficiency.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to your flexible modular concept.
Based on this we can select a wide selection of regular customizations to meet the requirements of varied properties that are important for each application.
If your application takes a gearbox with some special residence such as for example small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, long life, high resistance to vibration, pressure or temperature, integrated linear screw, or a combination of this kind of properties, our item range with an increase of than 1000 different standard gearboxes is probably a good start to be able to deliver a product that stands out in your favor.
Small gearboxes are high-quality gearboxes for regular drives. The electric motor is included with the gearbox right into a single device (the first gear is directly on the engine shaft). Separate gearboxes for link with conventional IEC motors may also be supplied on request.
Because of the complexity of the gearboxes’ configuration, they can not be purchased in our e-shop. Our specialists will be pleased to help you make your selection. We will be happy to send out you documentation or design a suitable set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
Coaxial gearbox
Planetary gearbox
Worm gearbox
ATEX combinations possible
Stainless options possible
Special wishes possible
Ever-Power worm gearboxes have earned a status to be a business benchmark worldwide. Our success originated from our relentless drive for quality with state-of-the-art technology, all and will be offering worm gearboxes are affordable prices. High versatility accorded through a wide choice of mounting options, shaft configurations and motor interfaces, makes the Ever-Power worm gearbox the default choice for the market. The helical-worm and the double-worm version, with or without the torque limiter, soon add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low acceleration gear ratio. Being basic and compact in style, these gears can perform higher gear ratio than the helical gears. These worm reduction gears having screw type characteristics act like helical gears, but its helix position is typically comparatively larger) and its body is generally quite lengthy in the axial direction. The gears in these gearboxes could be correct or left-handed depending upon the purpose.
Mounting choice include universal housing, part flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (solitary or double), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key elements for low backlash, efficiently running and highly powerful drive systems.
Our high-performance gear models are built to withstand the toughest commercial applications.
The gear housings are machined on all sides and permit diverse mounting positions and applications, producing them much sought after in the industry. Because of this our geared motors tend to be to be found as part of our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed by FEM (Finite Element Method). This tooth geometry guarantees optimum rolling get in touch with under load.
The special tooth root style in combination with tooth helix angle, tooth depth, the materials used and surface finish maximizes load capacity. This high gearing capacity enables smaller wheels to be utilized for the same torque, and smaller sized gears with exceptional power density can also increase reliability. Ever-Power geared motors are consequently incredible space savers.
Gearing produced with such micro-geometric precision allows the gearing perform necessary for troublefree rolling contact to be substantially reduced and therefore the gear backlash to become minimized.
Dual chamber shaft seals developed by Ever-Power are utilized as regular in parallel shaft, shaft mounted and helical worm gears for a higher level of tightness.
Ever-Power’s modular gear technology meets the requirements of advanced drive systems:
Excellent power density
Minimum backlash
Smooth running
Diverse mounting options
Maximum reliability
High variability
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are created for those more demanding applications where small size, high torque, high ratio, low backlash, low noise and long life time are required. Offered in 9 sizes, these worm gearboxes could be supplied with free input shaft, with hollow bore insight shaft and motor flange, and double decrease mixture units for slow velocity applications. Using cast iron housings, high quality bronze alloy worm wheels and extended life bearings, reliability and efficiency are the key top features of this range.
High Precision Right Position Transmission
Long Lifetime
WIDE RANGE Of Ratios
Special Surface Treatments

hydraulic motors

Hydraulic motors are found in any app requiring rotational force, also referred to as torque. A hydraulic motor converts hydrostatic energy into mechanical energy by pushing vanes, gears or pistons attached to a crankshaft.

Hydraulic motors are utilized for most applications now such as winches and crane drives, wheel motors for military vehicles, self-driven cranes, excavators, conveyor and feeder drives, cooling fan drives, mixer and agitator drives, roll mills, drum drives for digesters, trommels and kilns, shredders, drilling rigs, trench

Hydraulic motors are rotary actuators that convert hydraulic, or fluid energy into mechanical power. They work in tandem with a hydraulic pump, which converts mechanical power into liquid, or hydraulic power. … Fixed-displacement motors drive lots at a continuous speed while a continuous input flow is provided.

Electromagnetic Motor

The electromagnet is positioned between your poles of another magnet. When current from the voltage supply flows through the coil, a magnetic field can be produced around the electromagnet. The poles of the magnet interact with the poles of the electromagnet, causing the motor to turn. … The more coils, the more powerful the motor.

When a power current flows through a loop or coil of wire, placed between your two poles of an electromagnet, the electromagnet exerts a magnetic force upon the wire and causes it to rotate. The rotation of the wire starts the motor. As the wire rotates, the electric energy changes directions.

The electromagnet is positioned between your poles of another magnet. When current from the voltage resource flows through the coil, a magnetic field is certainly produced around the electromagnet. The poles of the magnet interact with the poles of the electromagnet, leading to the motor to carefully turn. … The more coils, the more powerful the motor.

When a power current flows through a loop or coil of wire, positioned between the two poles of an electromagnet, the electromagnet exerts a magnetic force upon the wire and causes it to rotate. The rotation of the wire begins the electric motor. As the wire rotates, the electric current changes directions.

Women's Crystal Leaf Jewelry Pendant with Pearl and Chain Necklace

Overview Quick Details Jewelry Type: Necklaces Jewelry Main Material: Silver Material Type: 925 Sterling silver Main Stone: Pearl Pearl Type: Freshwater Pearl Place of Origin: Guangdong, China Brand Name: Mainor Model Number: Necklace-MN-0228 Gender: Women's Necklaces Type: Charm Necklaces Occasion: Anniversary, Engagement, Gift, Party, Wedding Name: Women's Crystal Leaf Jewelry Pendant with Pearl and Chain … Read more Women's Crystal Leaf Jewelry Pendant with Pearl and Chain Necklace

Newest Unisex Hot Sale Family Series Gold Chain Necklace Moon And Back Letters Heart Pendant Necklace

Overview Quick Details Jewelry Type: Necklaces Jewelry Main Material: Alloy Material Type: Zinc Alloy Main Stone: No stone Place of Origin: China Brand Name: Dress Up Jewelry Model Number: XL003 Gender: Women's Necklaces Type: Pendant Necklaces Occasion: Anniversary, Engagement, Gift, Party, Wedding Shape\pattern: Geometric Product name: Family Series Gold Chain Necklace Material: Zinc Alloy Material … Read more Newest Unisex Hot Sale Family Series Gold Chain Necklace Moon And Back Letters Heart Pendant Necklace

Refiny Jewellery happy woman wedding jewelry couple necklaces accessories

Overview Quick Details Jewelry Type: Necklaces Jewelry Main Material: Copper Main Stone: Crystal, Rhinestone Place of Origin: Guangdong, China Brand Name: Refiny Model Number: 1000088 Gender: Women's Necklaces Type: Chains Occasion: Anniversary, Engagement, Gift, Party, Wedding Shape\pattern: Lovers Item Name: Charm Jewelry Product name: Necklace Designs Name: Necklaces Jewelry Material: Copper Keyword: Woman Jewelry Color: … Read more Refiny Jewellery happy woman wedding jewelry couple necklaces accessories

Wholesale Custom Made Engraved Couples Tungsten Steel Solid Heart Pendant Necklace

Overview Quick Details Jewelry Type: Necklaces Jewelry Main Material: Tungsten Place of Origin: Guangdong, China Brand Name: No brand Model Number: TUP010 Gender: Men's, Unisex, Women's Necklaces Type: Pendant Necklaces Occasion: Anniversary, Engagement, Gift, Party, Wedding Metal Material: Tungsten Carbide Quality: Scratch resistant Type: Custom Engraved available Color: Gray Style: Heart necklace Finishing: Polished Dimension: … Read more Wholesale Custom Made Engraved Couples Tungsten Steel Solid Heart Pendant Necklace